cameron ball valve greasing procedure
valve torque. 0000143067 00000 n
Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. 0000196540 00000 n
Many existing lubricant fittings have a two-piece body construction. Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. Seal kits are available for Balon Series "LM" and "LS" ball valves. 0000055427 00000 n
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<< /Length 5 0 R /Filter /FlateDecode >> Double-Acting: Pressurized fluid actuates the valve in both directions. 0000001138 00000 n
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When attempting to seal a valve, if leakage persists, check the valve. /E 234299
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About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators .
If there is no physical damage to the sealsthis will be all that is required. A compressed spring actuates the valve in the other direction. ENGINEERED VALVES. ]g aKa
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Cameron/Grove BT1 & BT2 Top Entry Ball Valves. 0000074182 00000 n
B4-D valves are made of three components: a central body and two side closures connected to the . endstream
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Responsibilities. 0000016040 00000 n
This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. 2000 is a lubricant ONLY has excellent resistance to liquids. 74 0 obj
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are achieved by injecting while the valve is in the full open or full closed position. 0000199855 00000 n
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View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. 135 0 obj
Flanged Floating Ball. %PDF-1.4
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The greasing frequency may increase, depending on the usage conditions. 0000027257 00000 n
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3z>1KO>T ?8n_(q&~p|-0|ho[wE Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. 2.1 The ball valve can be installed with flow in either direction. 0000199580 00000 n
/N 20
Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. Build the following steps into your maintenance program. Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. endstream
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The best results. Who We Are. 7. endstream
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the valve must be returned to the factory for repair. Some valves have a grease fitting in the bonnet or yoke. View catalogue. <<
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6 0 obj Stem sealant injection. Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. stream
For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. 0000203812 00000 n
The stem threads should be coated with a clean grease lubricant. Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. >>
Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. stops to ensure the valve is fully closed. /Type /Catalog
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If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. xb```"YVKA1GAE 5?sSwg
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48n3{? Products: Actuator - Direct Gas 0000207767 00000 n
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Valve Components . The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. 0000105598 00000 n
They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. 0000206114 00000 n
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They can only fit a sealant injection to the middle of the body (photo LHS). Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . Ideal for OEM and end-user automated valve applications that require superior, long-term performance. d. Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. /Pages 62 0 R
Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. /Pages 62 0 R
Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. x7@ P
3.2 With no pressure in the valve, use the following procedure. Cameron Fully Welded Ball Valves. trailer
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The following indications should be used as minimum guideline until operating experience indicates otherwise. Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. Actuated and manual ball valves suited for a variety of industrial and OEM applications. 4. 11 0 obj 0000145279 00000 n
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10,000 to 15,000 PSI. 48 0 obj
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API 6A Gate Valves, Choke Manifolds, Kill Lines. When ordering xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? /Names << /Dests 41 0 R>>
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Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . /R0 gs Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ 0000205177 00000 n
Media is a major determinant of the materials for ball valve bodies and accessories. 0000201813 00000 n
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NEVER use excessive force or torque when trying to turn a seizedvalve. 0000200964 00000 n
Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. %PDF-1.5
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TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| One is located at the stem area and the other seat area, like the picture shown below. Or the grease can become hard locking up stem and much more. This unit comes with a standard 10ft high pressure grease hose . <<
ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Our team can tell you the exact parts you need based on the application. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. (A) indicates the stem and (B) indicates the rotary ball. 1. 0000001057 00000 n
With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. >>
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The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. endstream
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%%EOF
FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. 0000026984 00000 n
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In such applications proper preventative measures can significantly extend the life of your ball valves. 0000203249 00000 n
/E 233495
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View catalogue. 0000233247 00000 n
The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. (z87G? The actions should be smooth without any binding of the stem through full travel. Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. 0000234051 00000 n
View catalogue. $E}kyhyRm333:
}=#ve It helps the valve to seat properly and perform as recommended by the manufacturer specifications. And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. 0000072261 00000 n
required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. 1383 0 obj
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Also ideal for equalizingpressure when servicingwellhead gate valves. endstream
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CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). 0000026160 00000 n
The actuator sits on top of the valve body and operates the valve via compressed air. /N 20
Gemini Valve 2023. Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. 0000007663 00000 n
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Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. . Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. 0000009510 00000 n
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Flushing & Sealing. trailer
xref
One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 0000232876 00000 n
Safer one piecefittings reduce the pipeline operators risk of liability. Some valve manufacturers install this type at the factory. 0000005732 00000 n
Start a conversation with the team today, and wed be happy to help. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards.
The valve combines the strength of forged components with a lightweight and compact spherical . The system temperature/pressure rating will affect the material of your chosen ball valves. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. 0
0000002132 00000 n
ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. Scope. Dynacentric high performance On gear operated valves, . 0000103392 00000 n
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> ? Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. >>
Wait30 to 40 minutes and cycle valve again. 64 72
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ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] 0000206594 00000 n
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Cameron's Portlethen offer Preservation/Storage Warehouse. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. /H [ 1854 1154 ]
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What is a Valve Connection? Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. sales representative to obtain maintenance procedures. 0
The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. In most cases, actuators will far outlive the ball valves they control. Looking for a replacement part or a specific model? Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj
qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! Cameron Valve and Process Systems support, Life Cycle Management for clients. 3 End and bore sizes. Video Cedit: fbvalve / CC BY-SA 4.0 . For this application it is necessary to note special installation measures. <<
ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. Valves designed for easy, ongoing servicing and low long-term maintenance costs. 62 0 obj
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P! Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 3.1.2.2. Procedure. 135 0 obj
Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 5 0 obj CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. ORBIT Valves and Actuators. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. b. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. Pressure classification (ASME/ANSI 600 lb, API 3000 psi). 10. Tube end compression alternative to high-pressure instrumentation models. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. 0
0000028354 00000 n
One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 3.1.2.1 Lubricate minimum once a year. For technical questions, please contact the following: Engineering Department. /Info 63 0 R
/Root 65 0 R
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Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). 0000191830 00000 n
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3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the 0000006556 00000 n
/Size 136
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It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. Quantities. fx^B: !! Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. 0000200973 00000 n
Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. endstream
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90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. >>
/H [ 1854 1154 ]
Who We Are Menu Toggle. ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! Reactive Maintenance Services. 0000195164 00000 n
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They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. Generally speaking, each ball valve has two sealant injection fittings. 2. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. %%EOF
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4 $DPr;ta8:o T- 0000232312 00000 n
Place the valve in either the fully open or the fully closed position. Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. 0000202095 00000 n
E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. Not so. 0000202662 00000 n
Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. Examine the valve stem for cleanliness and lubrication. so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. 0000203235 00000 n
Refer to the ball valve lubrication quantity below. Lubricating & Sealing (periodic scheduled maintenance) /L 701338
In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. Due to the absence of industry standards many dangerous types of fittingshave been put into service. 0000201542 00000 n
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Lube should be injected at a steady pace. Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance These are observed by the operator and the mounting companies. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. 0000202395 00000 n
2. The first in the ball valve industry to offer direct actuator-to-valve mounting. /O 66
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. @ . AD-HOC. One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. ! 2`R$1bwZO
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Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. CRYOGENIC THREE PIECE BALL VALVE. /MWFOForm Do 0000204652 00000 n
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Why is Ball Valve Maintenance Important? 5. Type of end connections (unequal ends can be furnished). Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. 0000006817 00000 n
Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. endstream
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/Form Do Lubrication keeps your ball valves operating smoothly and prevents abrasion. 0000013848 00000 n
hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; Determine the number of sealant injection ports on the valve seats. startxref
Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. endstream Thanks for this. ?_OK^\M?=}zt`
'e?No 0000029496 00000 n
Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) Box 193520 Little Rock, Arkansas 72119 U.S.A. xref
STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. 0000002714 00000 n
c. Open and close the valve. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. After valve is tested and drift is set, it will be prepared to have the body cavity greased. . <<
Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. 0000109713 00000 n
The handle allows you to control grease and flush flow into the valve. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. %PDF-1.3
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We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. 0000112180 00000 n
/T 697585
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